With the rapid rise of the new energy market,as the core driving force of this industry,the market demand for lithium batteries also continues to grow.According to the statistics of GGII Lithium Research Institute (GGII),China's lithium battery shipments reached 1,175GWh in 2024,a year-on-year growth of 32.6%.Among them,power battery shipments were 780+GWh,335+GWh for energy storage batteries,and 55+GWh for digital batteries,realizing growth of 23%,64%,and 14%,respectively.In the field of power battery,the shipment of lithium iron phosphate battery was as high as 560+GWh,accounting for 72%.These data clearly reflect the explosive growth of the lithium battery market and the dominant trend of technology routes.
The rapid development of the industry can't be separated from the perfect and competitive industrial chain,especially the power battery R&D and manufacturers play a vital role in it.Under the wave of the intelligent era,enterprises have accelerated the layout of digital production system and intelligent logistics system to seize the high ground in the future market.
However,as a key link in the manufacturing of new energy batteries,warehouse management faces a series of challenges On the one hand,the traditional warehousing mode is overly dependent on labor,which not only leads to high labor costs,inefficient use of space,but also exists a certain material management safety hazards.On the other hand,new energy batteries are of various types and have different characteristics,which leads to extremely strict management standards.Therefore,how to ensure the safety of personnel and materials,improve the utilization of storage space,enhance the efficiency of warehouse turnover.And on this basis to effectively reduce operating costs,has become a new energy battery companies need to solve the core problem.
PART 1--Project Background
A new energy battery enterprise according to the development strategy and future business needs,start a new annual output of 5GWh fast-charging power battery production base,focusing on light power battery market layout.Recently,its soft pack power battery intelligent warehousing and logistics system project was successfully put into operation.The project is planned,designed and implemented by Yufeng Intelligent,covering three core areas:raw material warehouse,logistics of separation and transformation workshop and finished product warehouse of electric core,which significantly improves the operation efficiency of the base and the level of logistics intelligence.
The successful commissioning of the first phase of the project has taken the lead in the formation of 4GWh minute-level super fast-charging lightweight power battery manufacturing capacity,laying a solid foundation for the enterprise to seize the heights of the new energy battery market.At the same time,the project,as an important part of promoting the high-quality development of new energy battery industry in Anhui Province,continues to inject new kinetic energy into the strategy of "extending,supplementing and strengthening the chain",accelerating the construction of more competitive industrial clusters,and helping the regional economy to realize a new leap forward.
PART 2--solution provide
Relying on the high standard demand of the new energy battery industry,Yufeng Intelligent has customized a set of intelligent logistics storage solutions covering the raw material warehouse,the intelligent warehouse of finished battery cells,and the whole process logistics link.Through advanced digital management,intelligent equipment and multi-dimensional security measures,it realizes a comprehensive upgrade of the whole chain from production to storage,providing solid support for the efficient operation of the new energy industry chain.
Raw material warehouse--High-density storage with full protection
As the starting point of the supply chain,the raw material warehouse undertakes the storage and distribution of key raw materials such as powder slurry,foil and assembly materials.
Yufeng Intelligent designed the storage mode with pallets as the carrier,and combined with automated equipment such as floor elevator and roller conveyor to realize efficient transshipment across floors and on-demand supply.Through the digital management platform,the enterprise is able to monitor the inventory status in real time and adjust the scheduling dynamically to ensure the timeliness and accuracy of material supply at the front end of production.
capacity grading&formation workshop logistics--High-density storage with full protection
In the key stage of new energy battery production,the logistics system of capacity grading&formation workshop logistics undertakes the efficient flow of electric cells from formation to capacity grading.
Relying on the intelligent logistics design,the system realizes the accurate management of different batches of battery cells and the optimization of production beat,and at the same time provides technical support for the seamless docking of upstream and downstream processes through data collection and analysis.
Finished battery cell warehouse--High-density storage and all-around protection
The finished battery cell intelligent warehouse is carefully designed according to the storage and safety requirements of new energy battery cells,and perfectly connects with the sorting workshop,PACK workshop and out-sale assembly line.The warehouse adopts the form of five-sided sealed storage space,and realizes temperature and smoke sensor monitoring in the storage space.This design ensures that the battery cells are kept in the best safety condition during the storage process and avoids potential safety hazards caused by environmental abnormalities.
In order to further safeguard the safety of warehousing,Yufeng Intelligent has independently developed an explosion-proof armored stacker cranes with high protection capability.The stacker is equipped with a number of advanced functions,including:
automatic closure function:when an abnormal situation is detected,the stacker can automatically carry out closure operations,effectively isolating potential sources of risk and preventing the expansion of accidents.
Intelligent fire extinguishing function:the stacker has a built-in intelligent fire extinguishing system,which can automatically extinguish fire at the first time of detecting potential fire hazards,minimizing the risk of fire.
Dust and smoke prevention function:The dust and smoke prevention design of the stacker ensures a clean storage environment and prevents surface contamination of the battery cores,further ensuring the quality and safety of the battery cores.
In order to cope with the special requirements of new energy batteries on dust prevention, Yufeng Intelligent also configured the following dust prevention measures on the battery cell conveying line: 1.stainless steel roller coating treatment to eliminate metal dust pollution.
2.upper and lower dust partition design to isolate the external environment of the dust.
3.dust sweeping and dust collection device to ensure the cleanliness of the conveying line.
4.regional transition interlocking equipment to further reduce the risk of contamination.
The comprehensive dustproof design ensures the cleanliness of the production environment and the reliability of the battery cell quality.
PART 3--All-link Intelligence: Building an Efficient Green Logistics System
Yufeng Intelligent's logistics solution is based on intelligence and digitization as the core,integrating automation equipment,IoT monitoring and data analysis platforms to form a real-time visualization of dynamic reports on warehousing and logistics.Through data-driven logistics scheduling,the intelligent logistics system realizes the optimal allocation of resources and storage efficiency,while reducing operating costs and significantly enhancing product quality assurance.
PART 3--Empowering the future development of the new energy battery industry
Combined with the new energy battery industry's special needs for high safety and high efficiency,Yufeng Intelligent has deeply integrated intelligent warehousing and digital technology to create a set of unmanned logistics solutions for the whole process from "warehouse" to "line".This not only comprehensively improves the intelligent level of customer production and operation,but also helps customer enterprises to accelerate the regional new energy industry chain "chain extension,complementary chain,strong chain",and promote the digital transformation and upgrading of the new energy industry cluster.
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