• Clamp-type AGV solution for power distribution cabinet industry
    Clamp-type AGV solution for power distribution cabinet industry Nov 16, 2024
    Aiming at the vast manufacturing market, Yufeng has already had a series of mobile handling robots such as laser trackless navigation, laser natural navigation, visual autonomous navigation, and QR code inertial navigation after early investment and development, including various forms of unmanned forklift products such as stacking, counterbalanced, pallet, forward, and three-way stacking. At the same time, customized AGV products can also be developed according to the different needs of customers. Yufeng's non-standard customized AGV landed in a large power distribution cabinet company in Hong Kong Non-standard customized AGV is an intelligent device designed, developed, and manufactured by Anhui Yufeng according to the unique needs of users. It is also the company's core competitive advantage. In the recent intelligent logistics project built for a large power distribution cabinet company in Hong Kong, its non-standard customized AGV was successfully landed, greatly improving the efficiency of in-plant handling. Traditional method: The user's on-site cargo transfer uses a manually driven electric forklift to take the distribution cabinet to the designated location. Two people are required to operate on the way, one person drives the forklift, and one person needs to manually tie the cargo to fix it, resulting in irregular placement of cargo, chaotic information management, and low operating efficiency (as shown in Figure 1)   Solution: Due to the complex on-site working environment of users, the large volume of goods that are prone to instability during operation, and the irregular size of pallets, the project has difficulties, which places higher requirements on the reliability, safety, stability and other characteristics of AGV. The company's technical center has installed customized clamping accessories on the basis of the standard forklift body and developed a dual-coordinate counterbalanced AGV forklift. It can carry 2000KG of goods and is equipped with specific front-end retractable clamping accessories to strictly protect against tipping of goods. It is equipped with a side shifter to achieve position correction and solve the error problem in the process of stacking goods. It is equipped with a multi-line laser navigation system to optimize the walking path of AGV, improve the secondary positioning accuracy under the composite function of the fork, and realize intelligent handling solutions for complex scenes and irregular goods. Inbound and outbound processes: WMS issues inbound tasks, and the dispatching system independently developed by Yufeng controls the elevator door to open, and sends a pickup signal to the vehicle system. The vehicle-mounted AGV controls the AGV to pick up the goods from Elevator No. 1 (a total of 4) and puts them into the warehouse area to complete the inbound; for outbound, the AGV picks up the goods from the warehouse area and puts them into Elevator No. 1, and the AGV handling action is completed (as sho...
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  • Solutions for unmanned handling systems in narrow aisles in the film industry
    Solutions for unmanned handling systems in narrow aisles in the film industry Nov 13, 2024
    This solution is an automated material handling and storage system tailored by Yufeng Intelligent for a large listed leading film company. It uses 5 narrow-aisle three-way forllift AGVs for automatic distribution. The system solution is designed according to the factory layout and process requirements to achieve automatic distribution of materials and empty pallets, greatly reducing the demand for forklifts for people, saving labor, improving production efficiency, and achieving intelligence. The implementation of this project is the first material handling and storage system project in the film machinery industry. At the same time, it uses the industry's first 2-ton heavy-load narrow-aisle three-way forklift AGV and exclusive accessories. The implementation of this project is a major technological breakthrough for Anhui Yufeng's three-way forklift AGV in 2020, which will bring new ideas for the application of AGV in the film machinery industry. Project product features: The three-way fork;ift AGV in narrow aisles adopts the advanced multi-point balancing technology, which allows the width of the vehicle to be reduced to 1.7 meters at most, truly realizing the feasibility of picking and placing goods in narrow aisles; the maximum lifting height can reach 7 meters, the vehicle body is equipped with a full servo control motor, and the maximum operating speed can reach 8km/hour. By reducing the size of the vehicle body and increasing the driving speed, the efficiency can be increased by 1.2 times compared with traditional AGV models, and the longest continuous operation time is 8 hours. The charging and discharging ratio reaches 1 to 4, which effectively increases the operating time.
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  • CeMAT 2024 has come to a successful conclusion. Let’s review the exciting moments of Yufeng Intelligent!
    CeMAT 2024 has come to a successful conclusion. Let’s review the exciting moments of Yufeng Intelligent! Nov 09, 2024
    From November 5th to 8th, the four-day CeMAT ASIA 2024 Concluded successfully at the Shanghai New International Expo Center! At this exhibition, Yufeng Intelligent, a subsidiary of Heli Group, made a strong appearance with a variety of solutions. With the iteration and upgrade of software and hardware products, Yufeng Intelligent presented innovative technologies and solutions in all aspects with rich logistics scenarios and a diverse product matrix, which attracted great attention from industry insiders and exhibition visitors. Empowering with Intelligence The largest storage capacity + line-side picking cache integrated solution in production scenarios Yufeng Intelligent aims to address the pain point of balancing efficiency and storage capacity in production business scenarios. It flexibly combines the characteristics of various storage devices to solve business scenarios where both cannot be achieved at the same time, and provides supporting AMR products at the back end to replace repetitive manual operations. Specifically, with the four-way cart as the core, dynamic storage of pallets with high density is achieved. Due to the limitations of the elevator and the shelf loading and unloading strategies in the warehouse, the efficiency problems that the four-way cart cannot meet are supplemented by the line-side stacker. The four-way cart goes through the picking link when leaving the warehouse, and the goods required by the distribution center are transported and stored by the line-side stacker. Thanks to the powerful algorithm capabilities of the system software, the system can easily cope with Multi-SKU and high-throughput scenarios while achieving high-density storage. The back-end uses AGV to deliver to designated workstations. On the one hand, it improves the efficiency of warehousing and warehousing, maximizes the flexibility and scalability of transportation, and intelligent equipment can be added one by one in the later smart logistics upgrade process. On the other hand, it can be connected with other subsystems only through AMR, further reducing the complexity of integration. Intelligent handling Multiple categories High lift Indoor and outdoor full scene In the intelligent handling sector, Yufeng Intelligent brings a variety of AMR products such as stacking type and counterbalanced type. The stacking type AMR has been upgraded through new iterations, with stronger product performance and narrower aisle requirements, to achieve efficient, accurate and safe material handling. Using 3D vision and slam navigation technology, the AMR can dynamically adjust the operation path autonomously to better adapt to various application scenarios. The 2T counterbalanced AMR exhibited this time is the debut of Yufeng Intelligent's new product. In operation scenarios such as production line docking, heavy-load stacking, and soft-package stacking, it can not only meet the needs of logistics stacking and transfer operations, but also has the advantages o...
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  • Smart warehousing and logistics help cable companies enter the
    Smart warehousing and logistics help cable companies enter the "smart fast lane" Nov 09, 2024
    The raw materials for wires and cables are mostly transported in ton bags and ton bags. In most factories, the ranking divisions are unclear and the ground markings are not rigorous, which leads to unreasonable placement of materials, messy placement of materials, difficulty in finding goods, and safety hazards at all times. In order to reduce transportation costs and avoid material surface scratches, material degeneration and other demand pain points caused by stacking storage methods and climate environments, an old domestic special cable manufacturing company joined hands with Yufeng Intelligent to carry out an intelligent transformation of its raw material warehouse. The warehouse has been upgraded to an "intelligent three-dimensional warehouse", which includes intelligent vertical warehouse equipment such as curved rail stackers and conveyors, and is combined with software systems such as WMS and WCS to create an "integrated software and hardware" intelligent warehousing, which has greatly improved It improves warehousing efficiency and accuracy, and has significant effects in storage capacity, cost reduction, efficiency improvement, and lean management. Intelligent warehouse of curved rail stacker realizes low-cost storage of raw materials According to the raw material usage requirements of the customer company, the project uses double-extension curved track stacker, allowing each stacker to switch freely in multiple aisles. Compared with general straight track stacker, it greatly reduces the company's investment cost while meeting the customer's in and out of warehouse flow requirements. Integration and connection of multiple systems The entire set of warehousing and logistics solutions applies the WCS, WMS and other intelligent logistics software systems independently developed by Yufeng Intelligent. Based on industrial Internet technologies such as 5G and big data, it is connected with customers' MES, ERP, TMS and other systems, and has opened up various links such as production design, planning and scheduling, production operations, quality control, enterprise management, warehousing and logistics, to achieve production transparency, exponential increase in production efficiency, and continuous improvement of product quality. Project Value Reduce costs and increase efficiency The construction of smart warehouses has completely changed the traditional model of "people looking for goods", greatly reduced the company's scrap rate and picking error rate, increased the customer's on-site operation efficiency by more than 50%, and increased the delivery speed by at least 1 times. Reduce storage space The storage mode has been transformed from the original ground stacking to three-dimensional stacking, saving more than 40% of the land use area. The whole process is traceable, improving the level of intelligence, digitization and informatization Yufeng Intelligent's self-developed WMS system breaks through data silos through information systems...
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  • Technology-driven enterprise! Yufeng Intelligent was selected as a
    Technology-driven enterprise! Yufeng Intelligent was selected as a "Science and Technology Reform Demonstration Enterprise" by the State-owned Assets Supervision and Administration Commission of the S Nov 07, 2024
    Recently, with the approval of the State-owned Assets Supervision and Administration Commission of the State Council, Anhui Yufeng Intelligent Technology Co., Ltd. (hereinafter referred to as Yufeng Intelligent), as one of the two newly added enterprises in Anhui Province, was successfully selected into the list of "Science and Technology Reform Demonstration Enterprises" of the State-owned Assets Supervision and Administration Commission of the State Council. The "Science and Technology Reform Demonstration Action" is another special project for state-owned enterprise reform following the "Double Hundred Action" and "Regional Comprehensive Reform Experiment" reforms. It aims to encourage science and technology innovation enterprises to further deepen market-oriented reforms and create a group of state-owned science and technology enterprise reform models and independent innovation pioneers. This selection is not only an affirmation of Yufeng Intelligent's innovative development, but also a deep praise and high recognition of Anhui Forklift Group's unswerving promotion of reform, innovation and transformation and development strategies in recent years. It is an important opportunity to achieve high-quality development of the enterprise. "Only reformers can break through the waves, and only innovators can stand firm. Only pioneers who attach equal importance to reform and innovation can stand out in this wave of the times." Reform and innovation are the inexhaustible driving force for the continuous prosperity and continuous rise of enterprises. Anhui Forklift Group will fully integrate into the grand blueprint of the "Science and Technology Reform Demonstration Action", thoroughly implement the various strategic deployments of the new round of state-owned enterprise reform and deepening and upgrading actions, and actively devote itself to the great practice of state-owned enterprise reform with full enthusiasm and firm determination, and strive to achieve remarkable results in the two major fields of scientific and technological innovation and state-owned enterprise reform. Looking to the future, Yufeng Intelligent will uphold the core strength of reform and innovation, improve the scientific and technological innovation system, strengthen the market-oriented incentive and constraint mechanism, optimize the modern corporate governance structure, and improve the efficiency of state-owned capital operation. At the same time, we will go all out, take the "15th Five-Year Plan" strategic planning of intelligent logistics business as an opportunity, integrate advantageous resources, promote the deep integration and coordinated development of system and mechanism reform and scientific and technological innovation, continuously strengthen core competitiveness and core functions, fully stimulate innovation vitality and potential, inject strong momentum into the high-quality development of the group company, and create a more brilliant future chapter.
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  • Omnidirectional AGV forklift application solution
    Omnidirectional AGV forklift application solution Oct 26, 2024
    R&D Background 1. Environmental factors 45.86% of the existing factories in China are "old factories" built in the early stage. At the beginning of construction, they did not consider or did not fully consider the subsequent automation upgrade and transformation. With the acceleration of urbanization, the remaining land resources for development and construction are in short supply, and the trend of "renovation of old factories" has emerged in China. In an era where every inch of land is valuable, how to reasonably use the existing space, maximize the construction of warehouses, and complete automation transformation has become a major problem. Therefore, logistics equipment needs to be more flexible and adapt to narrower channels to cope with changes in market demand. 2. Market factors Thanks to the promotion of national policies and the influence of the development of the international automation industry, AGV has unknowingly penetrated into the production and manufacturing of various industries. The application industries and application scenarios of AGV are constantly expanding, such as the transportation of long and irregular SKUs such as pipes, profiles, plates, and steel raw materials. According to relevant statistical analysis, this market share is growing rapidly at an annual rate of 87.65%. In order to meet this market demand, Yufeng Intelligent launched the omnidirectional series AGV (CQD*Q).
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  • AGV solutions for explosion-proof forklifts in the chemical and pharmaceutical industries
    AGV solutions for explosion-proof forklifts in the chemical and pharmaceutical industries Oct 24, 2024
    Yufeng Intelligent has developed a new explosion-proof laser navigation stacking AGV for the pharmaceutical industry and successfully applied it in an AGV project of a large biotechnology company. Under the premise of meeting the need for heavy-loaded transportation of products in and out of narrow and closed boxes for cargo transfer, this project not only requires the development of an AGV with explosion-proof capabilities, but also requires all related equipment such as navigation facilities and communication facilities to meet the corresponding explosion-proof standards and provide a valid explosion-proof certificate. Yufeng Intelligent has carried out in-depth technical exchanges and cooperation with explosion-proof manufacturers based on its own characteristics. Through the reasonable optimization layout of the explosion-proof components in the vehicle, the size of the explosion-proof AGV has not changed much compared to the non-explosion-proof AGV, thereby ensuring the applicability of the explosion-proof AGV; and through reasonable selection, the cost of the entire AGV system has been controlled, and finally a satisfactory explosion-proof AGV equipment is provided to customers.
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  • Telescopic forklift AGV solution for textile industry
    Telescopic forklift AGV solution for textile industry Oct 19, 2024
    The textile industry is a labor-intensive enterprise. The labor intensity of printing and dyeing cloth transportation is high, and labor costs and inventory costs are high. It is imperative to accelerate the construction of automated, information-based and intelligent production systems. A textile manufacturing enterprise introduced Yufeng's intelligent mobile transportation solution. According to the overall layout of the project site, the Yufeng team planned the optimal driving route and deployed 2 laser SLAM navigation stacking AGVs, 3 laser navigation scissor-fork AGVs, 2 magnetic navigation backpack lifting AGVs, and 1 magnetic navigation backpack roller AGV. The AGV was used with the scheduling system (WCS, AGVS) and WMS to realize the automation of indoor and outdoor mixed intelligent transportation of materials, indoor storage and retrieval, warehousing of blanks, warehousing of finished products, and return of empty material frames. The logistics between the three workshops were completed with barrier-free automatic transportation, which greatly reduced the labor intensity of workers. Fabric warehouse entry: PDA scans the code to issue a piece entry task, WMS assigns the task, and the stacking AGV moves the fabric to the entry point. Fabric warehouse outbound: When outbound is required, WMS obtains the ERP outbound document information to generate an outbound task, and sends the outbound task to the scheduling system, which controls the stacking AGV to perform the outbound operation. Finished product storage: For finished products that meet the storage standards, the PDA scans the material box code and issues tasks. The finished product boxes are moved to the conveyor line by the top-lift AGV and roller AGV. The elevator sends the finished product boxes to Building No. 6, passes through the second floor of Warehouse No. 5, and arrives at Warehouse No. 4. The scissor-fork AGV in Warehouse No. 4 picks up the finished product boxes and moves them to the finished product storage location.  Finished product outbound: The scissor-fork AGV transports the goods to the No. 4 conveyor line, passes through the corridor conveyor line between Warehouses No. 3 and No. 4, and arrives at the No. 3 finished product outbound area.
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